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Power
Control of Wind Turbines
 Wind turbines are designed to produce electrical
energy as cheaply as possible. Wind turbines are therefore generally
designed so that they yield maximum output at wind speeds around 15 metres
per second. (30 knots or 33 mph). Its does not pay to design turbines that
maximise their output at stronger winds, because such strong winds are
rare.
In case of stronger winds it is necessary to waste
part of the excess energy of the wind in order to avoid damaging the wind
turbine. All wind turbines are therefore designed with some sort of
power control. There are two different ways of doing this safely on
modern wind turbines.
Pitch
Controlled Wind Turbines
On a pitch controlled wind turbine the turbine's
electronic controller checks the power output of the turbine several times
per second. When the power output becomes too high, it sends an order to
the blade pitch mechanism which immediately pitches (turns) the rotor
blades slightly out of the wind. Conversely, the blades are turned back
into the wind whenever the wind drops again.
The rotor blades thus have to be able to turn around
their longitudinal axis (to pitch) as shown in the picture. Note, that
the picture is exaggerated:
During normal operation the blades will pitch a
fraction of a degree at a time - and the rotor will be turning at the same
time.
Designing a pitch controlled wind turbine requires
some clever engineering to make sure that the rotor blades pitch exactly
the amount required. On a pitch controlled wind turbine, the computer will
generally pitch the blades a few degrees every time the wind changes in
order to keep the rotor blades at the optimum angle in order to maximise
output for all wind speeds.
The pitch mechanism is usually operated using
hydraulics.
Stall
Controlled Wind Turbines (Passive) stall controlled wind
turbines have the rotor blades bolted onto the hub at a fixed
angle.
The geometry of the rotor blade profile, however has
been aerodynamically designed to ensure that the moment the wind speed
becomes too high, it creates turbulence on the side of the rotor blade
which is not facing the wind as shown in the picture on the previous page.
This stall prevents the lifting force of the rotor blade from
acting on the rotor.
If you have read the section on aerodynamics and aerodynamics and stall, you will realise that as the
actual wind speed in the area increases, the angle of attack of the rotor
blade will increase, until at some point it starts to stall.
If you look closely at a rotor blade for a stall
controlled wind turbine you will notice that the blade is twisted
slightly as you move along its longitudinal axis. This is partly done in
order to ensure that the rotor blade stalls gradually rather than abruptly
when the wind speed reaches its critical value. (Other reasons for
twisting the blade are mentioned in the previous section on
aerodynamics).
The basic advantage of stall control is that one
avoids moving parts in the rotor itself, and a complex control system. On
the other hand, stall control represents a very complex aerodynamic design
problem, and related design challenges in the structural dynamics of the
whole wind turbine, e.g. to avoid stall-induced vibrations. Around two
thirds of the wind turbines currently being installed in the world are
stall controlled machines.
Active Stall
Controlled Wind Turbines An increasing number of larger wind
turbines (1 MW and up) are being developed with an active stall power
control mechanism.
Technically the active stall machines resemble pitch
controlled machines, since they have pitchable blades. In order to get a
reasonably large torque (turning force) at low wind speeds, the machines
will usually be programmed to pitch their blades much like a pitch
controlled machine at low wind speeds. (Often they use only a few fixed
steps depending upon the wind speed).
When the machine reaches its rated power, however,
you will notice an important difference from the pitch controlled machines:
If the generator is about to be overloaded, the machine will pitch its
blades in the opposite direction from what a pitch controlled machine
does. In other words, it will increase the angle of attack of the rotor
blades in order to make the blades go into a deeper stall, thus wasting
the excess energy in the wind.
One of the advantages of active stall is that one can
control the power output more accurately than with passive stall, so as to
avoid overshooting the rated power of the machine at the beginning of a
gust of wind. Another advantage is that the machine can be run almost
exactly at rated power at all high wind speeds. A normal passive stall
controlled wind turbine will usually have a drop in the electrical power
output for higher wind speeds, as the rotor blades go into deeper
stall.
The pitch mechanism is usually operated using
hydraulics or electric stepper motors.
As with pitch control it is largely an economic
question whether it is worthwhile to pay for the added complexity of the
machine, when the blade pitch mechanism is added.
Other Power
Control Methods Some older wind turbines use ailerons
(flaps) to control the power of the rotor, just like aircraft use flaps to
alter the geometry of the wings to provide extra lift at takeoff.
Another theoretical possibility is to yaw the
rotor partly out of the wind to decrease power. This technique of yaw control is in
practice used only for tiny wind turbines (1 kW or less), as it subjects
the rotor to cyclically varying stress which may ultimately damage the
entire structure.
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